Metal Frame Components for Automotive Power Battery Packs – High Strength, Lightweight, Precision Fit

Metal Frame Components for Automotive Power Battery Packs – High Strength, Lightweight, Precision Fit

Product Description

Metal Frame Components for Automotive Power Battery Packs are essential structural parts used in electric vehicle (EV) battery systems. These components provide strong mechanical support, accurate positioning, and reliable protection for battery modules, helping to ensure the safety, stability, and performance of the entire power battery pack.

Manufactured with advanced stamping, sheet metal forming, and welding technologies, our battery pack metal frame components are designed to meet the strict requirements of modern new energy vehicles. They combine high structural strength with lightweight design, enabling vehicle manufacturers to improve overall vehicle efficiency while maintaining excellent safety performance.

At METS, we produce precision metal frames using high-quality materials such as aluminum alloy, carbon steel, and stainless steel. These materials are carefully selected according to customer requirements for load capacity, corrosion resistance, thermal performance, and weight reduction. Each component is engineered to provide accurate assembly fit, strong rigidity, and long-term durability under harsh automotive operating conditions.

Our metal frame components play a vital role in securing battery cells and modules, protecting internal electrical systems from vibration, impact, and external environmental influences. With precision manufacturing processes and strict quality control, we ensure that every frame component meets tight tolerances, stable dimensions, and reliable mechanical properties.

With extensive experience in automotive and new energy metal parts manufacturing, METS offers complete customized solutions for EV battery pack structures. From design optimization and prototype development to mass production, we provide professional technical support to help customers achieve safer, lighter, and more efficient battery pack systems.

Key Features

• High strength structural design for battery protection

• Lightweight construction for improved vehicle efficiency

• Precision forming for accurate assembly fit

• Excellent rigidity and impact resistance

• Superior corrosion resistance

• Good heat dissipation performance

• Stable quality for mass production

• Suitable for complex battery pack structures

• OEM and customized solutions available

Technical Parameters

Applications

Metal frame components for automotive power battery packs are widely used in various new energy vehicle and energy storage systems, including:

Electric Vehicles (EVs)

• Battery module mounting frames

• Battery pack structural housings

• Internal support brackets

• Reinforcement frames and cross beams

Hybrid Vehicles (HEVs & PHEVs)

• Power battery fixing structures

• Cooling system support frames

• Protective metal enclosures

Energy Storage Systems

• Industrial energy storage battery frames

• Commercial power storage cabinets

• Backup power system structures

Other New Energy Applications

• Electric buses and trucks

• Electric motorcycles

• Charging station battery systems

These metal frame components ensure that battery packs remain secure, stable, and well-protected during vehicle operation, vibration, collision, and long-term use.

Customization Options

We provide comprehensive customization services to meet different project requirements:

• Custom design based on customer drawings or 3D models

• Material selection according to strength and weight needs

• Optimized structural design for lightweight solutions

• Various surface treatments and coatings

• Customized thickness, dimensions, and structures

• Prototype development and testing

• Dedicated tooling and fixture design

• Integration of stamping, welding, and assembly processes

Our professional engineering team offers Design for Manufacturing (DFM) support to help customers reduce cost, improve performance, and accelerate product development.

Support and Services

METS provides full technical and business support throughout the entire project cycle:

• Free quotation and engineering consultation

• Product design optimization

• Rapid prototyping service

• Tooling development and validation

• Strict in-process quality control

• PPAP and technical documentation support

• Stable mass production management

• After-sales service and long-term cooperation

We are committed to being a reliable manufacturing partner for global automotive and new energy customers.

Packing and Shipping

Packing Methods

• Protective foam and PE film packaging

• Carton boxes with internal protection

• Wooden cases for heavy or large parts

• Palletized export packaging

• Customized labels and barcodes

Shipping Options

• Sea freight for bulk orders

• Air freight for urgent projects

• Express delivery (DHL / FedEx / UPS)

• Door-to-door logistics services

All products are carefully packed to ensure safe transportation and damage-free delivery.

FAQ

Q1: What materials can be used for battery pack metal frames?
A: We mainly use aluminum alloy, carbon steel, and stainless steel, depending on strength, weight, and corrosion resistance requirements.

Q2: Can you customize products according to our design?
A: Yes. We provide full OEM/ODM services based on customer drawings, samples, or technical specifications.

Q3: What is the typical production lead time?
A: Normally 25–35 days after order confirmation and tooling approval.

Q4: How do you ensure product quality?
A: We follow ISO9001 and IATF16949 standards with strict inspections including dimensional, strength, and surface quality testing.

Q5: What surface treatments are available?
A: Powder coating, anodizing, zinc plating, electrophoresis, and other customized finishes are available.

Q6: What is your minimum order quantity?
A: Standard MOQ is 1,000 pcs, flexible according to project requirements.

Contact Us

If you are looking for high-quality Metal Frame Components for Automotive Power Battery Packs with high strength, lightweight design, and precision fit, METS is your trusted manufacturing partner.

Contact us today for professional technical support and competitive quotations!