The New Energy Battery Connection Copper Busbar is designed for high-efficiency power transmission in electric vehicles, energy storage systems, and lithium battery packs. Manufactured from high-purity copper (≥99.9% conductivity), it ensures excellent electrical performance, low resistance, and stable current flow, reducing energy loss and improving overall system efficiency.
To enhance durability and corrosion resistance, the busbar can be treated with tin, nickel, or silver plating, or coated with insulation materials for safe and reliable use in high-voltage environments. Precision machining and smooth surface finishing ensure easy installation and perfect fit with battery modules or terminals.
The busbar is available in rigid copper bars or flexible laminated structures, making it suitable for both fixed and vibration-prone applications such as EV battery packs. With customizable length, width, thickness, hole position, bending angle, and insulation coating, it fully meets various design requirements in new energy industries.
Ideal for electric vehicles (EV/HEV), energy storage systems (ESS), charging stations, UPS equipment, and photovoltaic energy systems, this copper busbar ensures long-term performance and safety under high current and high-temperature operating conditions.
High Electrical Conductivity
Made from ≥99.9% pure copper for low resistance and high current transmission.
Excellent Heat & Corrosion Resistance
Optional tin, nickel, or silver plating enhances oxidation resistance and extends service life.
Stable and Safe Performance
Supports high current loads with minimal voltage drop; suitable for electric vehicle and energy storage systems.
Customizable Design
Size, thickness, hole position, bending shape, insulation coating, and terminal type can be fully customized.
Flexible or Rigid Options
Available in solid copper bars or laminated flexible busbars to adapt to different installation conditions and vibration environments.
Easy Installation & Strong Mechanical Strength
Smooth surface, accurate dimensions, and high structural rigidity ensure reliable connection and long-term stability.
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Electric Vehicles (EV / HEV / PHEV)
Battery pack connections, module linking, motor controller connections, and high-voltage distribution systems.
Energy Storage Systems (ESS)
Lithium battery energy storage cabinets, residential/commercial ESS, and container energy storage stations.
Battery Packs & Power Modules
Used in lithium-ion, LFP, solid-state battery systems for safe and stable current transmission.
Charging Stations & Power Distribution Units
High-current connections in DC fast chargers, charging piles, and power conversion units.
Photovoltaic and Wind Power Systems
Solar inverters, combiner boxes, and DC power transmission in renewable energy setups.
UPS and Industrial Power Systems
Uninterruptible power supply systems, telecom base stations, backup power systems, and industrial automation equipment.
Material Options
T2 copper / C1100 / Oxygen-free copper
Optional tin, nickel, silver plating or bare copper
Size & Shape
Custom length, width, thickness
CNC bending, stamping, curved or flat designs
Hole size and position according to drawing
Busbar Type
Rigid solid copper busbar
Flexible laminated (stacked) copper busbar
Insulated or non-insulated types
Insulation Coating
Heat-shrink tubing, PVC, epoxy coating, PET film
Custom colors and voltage insulation levels
Logo & Packaging
Laser marking or engraved logo
Custom labels, bags, boxes, or pallets
OEM / ODM Service
Support for drawing development, prototyping, and mass production
Engineering assistance and technical documentation available
Technical Support – Provide drawings, installation guidance, and engineering advice.
Pre-Sales Service – Material selection, specification confirmation, sample testing support.
After-Sales Service – Quality warranty, problem response, replacement for defects.
OEM/ODM Service – Custom size, plating, bending shape, insulation, logo, and packaging.
Logistics Support – Safe packaging and global delivery by sea, air, or express.
Quick Response – Fast quotation and professional support throughout the order process.
Packing: PE bag + carton, pallet or custom.
Shipping: By sea, air, or express (DHL/UPS/FedEx).
Lead Time: Samples 5–10 days, bulk 15–30 days.
Protection: Moisture-proof and damage-resistant packaging.
Q1: Can you provide samples?
A: Yes, samples are available for testing. Custom samples can also be made.
Q2: What materials are used?
A: Mainly T2/TU1 copper, customized with tin, nickel, silver plating or insulation as needed.
Q3: What is the minimum order quantity (MOQ)?
A: Standard parts: small MOQ accepted. Customized parts: depends on size and design.
Q4: Can you make customized sizes and shapes?
A: Yes, OEM/ODM is supported. We can produce according to drawings or requirements.
Q5: How do you ensure quality?
A: 100% inspection, conductivity test, size tolerance control, and ISO-certified production.
Q6: What are the delivery times?
A: Samples: 5–10 days. Mass production: 15–30 days based on quantity.
The New Energy Battery Connection Copper Busbar is designed for high-efficiency power transmission in electric vehicles, energy storage systems, and lithium battery packs. Manufactured from high-purity copper (≥99.9% conductivity), it ensures excellent electrical performance, low resistance, and stable current flow, reducing energy loss and improving overall system efficiency.
To enhance durability and corrosion resistance, the busbar can be treated with tin, nickel, or silver plating, or coated with insulation materials for safe and reliable use in high-voltage environments. Precision machining and smooth surface finishing ensure easy installation and perfect fit with battery modules or terminals.
The busbar is available in rigid copper bars or flexible laminated structures, making it suitable for both fixed and vibration-prone applications such as EV battery packs. With customizable length, width, thickness, hole position, bending angle, and insulation coating, it fully meets various design requirements in new energy industries.
Ideal for electric vehicles (EV/HEV), energy storage systems (ESS), charging stations, UPS equipment, and photovoltaic energy systems, this copper busbar ensures long-term performance and safety under high current and high-temperature operating conditions.
High Electrical Conductivity
Made from ≥99.9% pure copper for low resistance and high current transmission.
Excellent Heat & Corrosion Resistance
Optional tin, nickel, or silver plating enhances oxidation resistance and extends service life.
Stable and Safe Performance
Supports high current loads with minimal voltage drop; suitable for electric vehicle and energy storage systems.
Customizable Design
Size, thickness, hole position, bending shape, insulation coating, and terminal type can be fully customized.
Flexible or Rigid Options
Available in solid copper bars or laminated flexible busbars to adapt to different installation conditions and vibration environments.
Easy Installation & Strong Mechanical Strength
Smooth surface, accurate dimensions, and high structural rigidity ensure reliable connection and long-term stability.
|
Electric Vehicles (EV / HEV / PHEV)
Battery pack connections, module linking, motor controller connections, and high-voltage distribution systems.
Energy Storage Systems (ESS)
Lithium battery energy storage cabinets, residential/commercial ESS, and container energy storage stations.
Battery Packs & Power Modules
Used in lithium-ion, LFP, solid-state battery systems for safe and stable current transmission.
Charging Stations & Power Distribution Units
High-current connections in DC fast chargers, charging piles, and power conversion units.
Photovoltaic and Wind Power Systems
Solar inverters, combiner boxes, and DC power transmission in renewable energy setups.
UPS and Industrial Power Systems
Uninterruptible power supply systems, telecom base stations, backup power systems, and industrial automation equipment.
Material Options
T2 copper / C1100 / Oxygen-free copper
Optional tin, nickel, silver plating or bare copper
Size & Shape
Custom length, width, thickness
CNC bending, stamping, curved or flat designs
Hole size and position according to drawing
Busbar Type
Rigid solid copper busbar
Flexible laminated (stacked) copper busbar
Insulated or non-insulated types
Insulation Coating
Heat-shrink tubing, PVC, epoxy coating, PET film
Custom colors and voltage insulation levels
Logo & Packaging
Laser marking or engraved logo
Custom labels, bags, boxes, or pallets
OEM / ODM Service
Support for drawing development, prototyping, and mass production
Engineering assistance and technical documentation available
Technical Support – Provide drawings, installation guidance, and engineering advice.
Pre-Sales Service – Material selection, specification confirmation, sample testing support.
After-Sales Service – Quality warranty, problem response, replacement for defects.
OEM/ODM Service – Custom size, plating, bending shape, insulation, logo, and packaging.
Logistics Support – Safe packaging and global delivery by sea, air, or express.
Quick Response – Fast quotation and professional support throughout the order process.
Packing: PE bag + carton, pallet or custom.
Shipping: By sea, air, or express (DHL/UPS/FedEx).
Lead Time: Samples 5–10 days, bulk 15–30 days.
Protection: Moisture-proof and damage-resistant packaging.
Q1: Can you provide samples?
A: Yes, samples are available for testing. Custom samples can also be made.
Q2: What materials are used?
A: Mainly T2/TU1 copper, customized with tin, nickel, silver plating or insulation as needed.
Q3: What is the minimum order quantity (MOQ)?
A: Standard parts: small MOQ accepted. Customized parts: depends on size and design.
Q4: Can you make customized sizes and shapes?
A: Yes, OEM/ODM is supported. We can produce according to drawings or requirements.
Q5: How do you ensure quality?
A: 100% inspection, conductivity test, size tolerance control, and ISO-certified production.
Q6: What are the delivery times?
A: Samples: 5–10 days. Mass production: 15–30 days based on quantity.