High-Precision Motor Stator Assembly | Efficient Magnetic Performance | Durable Core Structure | OEM Customizable

High-Precision Motor Stator Assembly | Efficient Magnetic Performance | Durable Core Structure | OEM Customizable

Product Description:

Our Motor Stator Assembly is a high-precision and high-efficiency core component, engineered to ensure superior performance, durability, and reliability in a wide range of electric motor applications. It plays a crucial role in converting electrical energy into mechanical motion, directly influencing the power output, stability, and efficiency of the entire motor system.

Each stator is manufactured using premium-grade silicon steel laminations that undergo precision stamping and lamination processes to achieve outstanding magnetic conductivity and minimal eddy current loss. Combined with precisely wound copper or aluminum coils, the assembly offers low iron loss, reduced heat generation, and optimized energy conversion efficiency, extending the overall lifespan of the motor.

To meet various industrial requirements, our stator assemblies are available with Class B, F, or H insulation systems, ensuring excellent resistance to heat, vibration, and electrical stress. Every unit is produced under strict quality control standards with advanced equipment for stamping, coil winding, and varnish impregnation — guaranteeing dimensional accuracy, smooth operation, and consistent product quality.

We provide full OEM & ODM customization, allowing customers to tailor specifications such as core size, lamination thickness, slot geometry, winding type, voltage range, and insulation materials according to their unique design drawings or performance needs. Our engineering team also offers technical optimization services to help improve efficiency, reduce material waste, and enhance the overall reliability of your motor systems.

With broad applicability across multiple sectors — including industrial motors, electric vehicle drive systems, household appliances, HVAC compressors, water pumps, and power generators — our motor stator assemblies are the ideal solution for high-performance and energy-efficient electric systems.

Backed by ISO 9001 and IATF 16949 certified production, advanced manufacturing facilities, and years of experience in precision metal and electromagnetic component fabrication, we ensure that every stator assembly we deliver meets the highest international standards for efficiency, stability, and reliability.

 From concept to mass production, we help you build motors that run smoother, last longer, and perform stronger — powered by METS precision engineering.

Features:

• High Magnetic Efficiency – Made from premium silicon steel laminations to minimize core loss and maximize energy conversion.

• Precision Manufacturing – Advanced stamping and lamination processes ensure excellent dimensional accuracy and uniform structure.

• Stable and Reliable Performance – Delivers smooth torque output, low noise, and minimal vibration during long-term operation.

• Superior Heat Resistance – Equipped with Class B, F, or H insulation systems for high thermal stability under various load conditions.

• Durable Construction – Resistant to wear, corrosion, and mechanical stress, ensuring a long service life.

• Customizable Design – Fully supports OEM & ODM customization for dimensions, winding type, voltage, and insulation materials.

• Low Energy Loss – Optimized lamination and coil design reduce eddy current and hysteresis loss for higher efficiency.

• Wide Application Range – Suitable for electric motors in EVs, industrial machinery, compressors, generators, and appliances.

• Strict Quality Control – 100% inspection for core stacking, winding integrity, and insulation performance before shipment.

• Sustainable & Efficient Production – Environmentally friendly materials and processes that meet global energy standards.

Technical Parameters:

Applications:

• Electric Vehicles (EVs) – Used in traction motors, drive systems, and hybrid power units for smooth torque output and high energy efficiency.

• Industrial Motors – Ideal for servo motors, induction motors, and high-speed machinery requiring consistent performance and long service life.

• Pumps and Compressors – Ensures reliable operation and reduced energy loss in water pumps, air compressors, and HVAC systems.

• Generators and Alternators – Provides stable magnetic performance and low energy loss for power generation equipment.

• Home Appliances – Widely applied in washing machines, air conditioners, fans, and other household motor systems.

• Power Tools – Supports compact and efficient motors used in drills, grinders, and cutting machines.

• Automation and Robotics – Delivers precise control and smooth motion for servo-driven automation equipment.

Customization:

• Core Dimensions – Custom outer diameter, inner diameter, and stack thickness according to your motor housing design.

• Lamination Material & Thickness – Various grades of silicon steel (0.2–0.5 mm) available to optimize magnetic performance and reduce core loss.

• Slot Design & Number – Adjustable slot geometry and count to match different winding configurations and torque demands.

• Winding Type – Support for copper or aluminum wire, with manual, semi-automatic, or automatic coil winding options.

• Insulation System – Customizable Class B, F, or H insulation, ensuring thermal stability under varying operating conditions.

• Voltage & Frequency – Configurable for 12V to 600V, suitable for both 50Hz and 60Hz systems.

• Assembly Process – Flexible lamination, stacking, and varnish impregnation methods to meet performance and cost targets.

• Surface Treatment – Options include electrophoretic coating, anti-rust oil, or custom finishing to enhance protection and appearance.

• Branding & Packaging – Private labeling, logo engraving, and customized packaging available upon request.

Support and Services:

• Pre-Sales Support: Technical consultation, custom design solutions, and sample verification.

• Production Support: Advanced manufacturing, strict quality control, and production updates.

• After-Sales Service: Technical assistance, warranty coverage, and fast response to inquiries.

• OEM/ODM Support: Custom dimensions, winding, insulation, and packaging options available.

Packing and Shipping:

• Protective Packaging: Each stator is wrapped in foam or PE film and packed in sturdy cartons or wooden cases to prevent damage.

• Custom Packaging: OEM/ODM options available, including branded boxes or gift packaging.

• Shipping Options: Sea, air, or express courier (DHL, FedEx, UPS, TNT) with tracking and documentation.

• Lead Time: 15–30 days depending on order quantity and customization.

FAQ:

1. What material is used for the stator?
Premium silicon steel laminations with copper or aluminum winding.

2. Is customization available?
Yes, we support OEM & ODM customization, including dimensions, winding type, insulation class, and packaging.

3. What insulation classes are available?
Class B, F, or H, suitable for various temperature and load requirements.

4. What applications are suitable?
Industrial motors, electric vehicles, pumps, compressors, generators, household appliances, and automation equipment.

5. Can you provide samples?
Yes, samples are available for testing before bulk production.