|Type Of Die:||Progressive Die||Material:||Micrometer|
|Mould Life:||Silicon Iron M300-35A||Press Force:||45Ton|
|Tolerance:||±0.4μm||Main Tooling Material:||D2|
electrical steel laminations,
motor core lamination
Lamination rotor core 3700 sets progressive die with rotate riveting
Metal Stamping Die Capability
· Die Insert Tolerence: +/-0.005mm
· Stamping Speed: 1000SPM/min
· Tooling Life: 50-300 million times
METS Precision-Tool uses a variety of 2D and 3D cad/cam Software to develop, design, and plan the layout of our dies. (see below for the full software list & details). We have the resources to build a die for any application. When high volumes of production are expected, we can build a dependable tool with longevity in mind. We can also produce low-cost tools for prototyping and sampling applications. Die protection is always on our mind, and DACO Precision-Tool can build in sensors that will help prevent costly damage to the die.
Riveting die is a sturdy and attractive way to make one part joins in custom metal . This tooling add one vibrating disk.The center small parts will be in the progressive die by vibrating disk. Here you'll find this riveting tools is easy riveting and the speed is very fast,neerly 120ps/munite.
Here at METS Precision-Tool it’s our goal to design and build our Compound Dies to exceed 100 strokes per minute to support high volume production. We can achieve this by building in sensors and other accessories to protect the die from damage. Cycle time is always kept in mind when designing and building our Compound Die tooling. We can build the die to stamp the part at the accuracy you need.
Parts are produced when the feed system pushes (strip or coil stock) of raw material into the Compound Die; at each stroke or cycle a finished flat part will blanked or released from the raw material. The feed rate of the material is determined by the size of the part. Larger parts need more time to exit the die, where smaller parts exit quicker allowing for faster run times. Typically, compound dies do not require a cut-off station because the parts are blanked through from the strip, but many times is added to help manage scrap material. Finished parts will be removed from the die by a knock-out and will fall onto a chute or slider where they flow into the collection bin. The scrap will exit the die in strip form or in piece form depending on if you’ve included a scrap cut-off station. Scrap can be collected in bins or hoppers on the exit end of the die
Designs, tests and manufactures metal stamping dies using innovative, cost-effective engineering solutions for medium to large complex tooling systems. Our manufacturing capabilities include the production of progressive dies, transfer dies, line dies and more. Custom stamping dies can be created for various applications in industries such as automotive and aerospace
|General Capabilities||Design Modeling 2D, 3D,processing,assembling||Die Location Technical Support||Inspection|
|Detail Tooling Documentation||DFMEA/PFMEA||Quick Building Prototypes|
|Die Types||Forming Dies||Precision Progressive Stamping Dies||Secondary Dies|
|High Speed Steel Stamping Dies||Precision Blanking Dies||Forming Die|
|Tooling Life||50 Million to 1000 Million Times|
|Die Concept||2-Plate Die||3-Plate Die||Module Die|
|Production Equipment||CNC||SODICK Nice Surface EDM||P/G|
|Drill||SODICK Wire Cutting Machine||J/G|
|Milling Machine||WAIDA Profile Grinder Machine|
|Stamping Product||Custom Stamping||SIM shrapnel||Spring clip|
|Battery shrapnel||Shield Drawing||Press-Fit Terminal|
|Lead Frame||Power Contact Terminal||PC Terminal parts|
|Additional Services Provided||Custom Packing||Packaging||Heat Treat|
|Delivery||3-5 Week||3-6 Week||4-7 Week|
How to start a new mould business?
|1. Quote||According to samples/picture/design, 2/3 D drawing and specification|
|2. Discussion||Mould core/base material, cavity number, runner type, price, payment, etc|
|3.PI||Approval for all terms|
|4. Deposit||50% by T/T|
|5. Product Design||Our engineer will check product drawing, and pick up the unreasonable terms|
|6. Mould Design||Our engineer will do DFM and send PPT to customers for approval|
|7. Mould making||We start to make mould after customers confirmed the drawing|
|8. Mold Testing||We will express trial samples to customers by DHL for confirmation|
|9. Mould repair||We will modify the mould according to customer’s feedback|
|10. Mould approval||Express trial samples by DHL again till products approval|
|11. Balance payment||50% by T/T before delivery|
|12. Delivery||Delivery by sea or air, all documents as customer required|
We accept your any request on shipment.By air, by sea,and by Express are acceptable.
|By Express||By Air||By Sea|
|West Europe||3-5 days||4-6 days||22-30days|
|USA &Canada||3-4days||5-6 days||16-27days|
|South Asia||3-5 days||3-7 days||12-20 days|
|Japan&South Korea||2-3 days||3-4 days||10-13 days|
First Step Wrapping by PE film to anti-rust.
Second wooden case without need of fumigation.Or as your required.
Q: What’s your manufacture capability?
---- We use Sodick/Charmilles to frabricate die inserts,dimension we can do is +/-0.002mm.
Q: Can you make all the dimensions are according to our design/samples?
---- We can guarantee that all the dimensions are made according to your drawing/sample.Please notice that dimension tolerence we can do is +/-0.003mm.
Q: Did the stamping die suit for my press machine?
--- The stamping die is made according to your press machine’s specification.Before start making die parts,we will send the design for your approval.
Q: What’s your advantage compare with other supplier’s on the market?
---- We are stamping factory,have a team contains die design,making,maintance and stamping production.We know how important the good mold for stamping production.
---- All our engineers are with more than 10 years working experience.They are more professional on precision stamping field.
---- All the die parts we made are by Slow-speed wire EDM,can gurantee the dimension.Many of them make it by middle-speed wire EDM/fast-speed wire EDM
Contact Person: Ms. Kelly Lam