|Type Of Die:||Progressive Die||Material:||Steel|
|Mould Life:||200000-300000 Shots||Press Force:||45Ton|
|Tolerance:||±0.002mm||Main Tooling Material:||DC53|
deep drawing mold,
deep drawn components
Customized deep drawing stamping die for 304 stainless steel cap,cylinder end cover processing
Progressive drawing die As a die forms a shape from a flat sheet of metal, there is a need for the material to move into the shape of the die. The flow of material is controlled through pressure
applied to the blank and lubrication applied to the die or the blank. If the form moves too easily, wrinkles will occur in the part. To correct this, more pressure or less lubrication is applied to the blank to limit the flow of material and cause the material to stretch or thin. If too much pressure is applied, the part will become too thin and break.
Drawing metal is the science of finding the correct balance between wrinkles and breaking to achieve a successful part.
As a general rule, 3 times of metal thickness can be used for a start point. If the part shows evidence of cracked, the tool has been machined metal safe, thus allowing for additional radius. The part specification may require a small radius under the flange that may be achieved with one draw, as opposed to several draws to size the radius.
|General Capabilities||Design Modeling 2D, 3D,processing,assembling||Die Location Technical Support||Inspection|
|Detail Tooling Documentation||DFMEA/PFMEA||Quick Building Prototypes|
|Die Types||Forming Dies||Precision Progressive Stamping Dies||Secondary Dies|
|High Speed Steel Stamping Dies||Precision Blanking Dies||Forming Die|
|Tooling Life||50 Million to 1000 Million Times|
|Die Concept||2-Plate Die||3-Plate Die||Module Die|
|Production Equipment||CNC||SODICK Nice Surface EDM||P/G|
|Drill||SODICK Wire Cutting Machine||J/G|
|Milling Machine||WAIDA Profile Grinder Machine|
|Stamping Product||Custom Stamping||SIM shrapnel||Spring clip|
|Battery shrapnel||Shield Drawing||Press-Fit Terminal|
|Lead Frame||Power Contact Terminal||PC Terminal parts|
|Additional Services Provided||Custom Packing||Packaging||Heat Treat|
|Delivery||3-5 Week||3-6 Week||4-7 Week|
1. Good Material
2. Hight precision. The precision can reach 1-4μm,Ra 2μm.
3. Rational design. Accurate layout is good for produce and saving the product’s raw material.
4. Rational construction , easy accessibility. Good for maintenance and repair
5. Reasonable arrangement of technology
6. Right Heat treatment
7. Best suitable parts clearance
8. Standard component choose famous brand.
9. Strict Qc quantity control .
10. Timely delivery and best service
First Step Wrapping by PE film to anti-rust.
Second wooden case without need of fumigation.Or as your required.
Q: What’s your manufacture capability?
---- We use Sodick/Charmilles to frabricate die inserts,dimension we can do is +/-0.002mm.
Q: Can you make all the dimensions are according to our design/samples?
---- We can guarantee that all the dimensions are made according to your drawing/sample.Please notice that dimension tolerence we can do is +/-0.003mm.
Q: Did the stamping die suit for my press machine?
--- The stamping die is made according to your press machine’s specification.Before start making die parts,we will send the design for your approval.
Q: What’s your advantage compare with other supplier’s on the market?
---- We are stamping factory,have a team contains die design,making,maintance and stamping production.We know how important the good mold for stamping production.
---- All our engineers are with more than 10 years working experience.They are more professional on precision stamping field.
---- All the die parts we made are by Slow-speed wire EDM,can gurantee the dimension.Many of them make it by middle-speed wire EDM/fast-speed wire EDM
Stamping die details:
Contact Person: kelly