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Precision Stamped T2 Red Copper Battery Busbar with High Conductivity for EV and Power Electronics
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Precision Stamped T2 Red Copper Battery Busbar with High Conductivity for EV and Power Electronics
  • name
  • name
  • name

Precision Stamped T2 Red Copper Battery Busbar with High Conductivity for EV and Power Electronics

Detail Information
Product Description
Detail Information
Place of Origin
China
Brand Name
Mets
Material Grade:
T2 Red Copper, C1100, C1020 (Oxygen-Free Copper)
Electrical Conductivity:
≥97% IACS
Thickness Range:
0.3mm - 6.0mm
Tolerance Control:
±0.05mm
Surface Treatment:
Tin Plating, Nickel Plating, Silver Plating, Or Ultrasonic Cleaning
Hardness:
Soft (O), Half-Hard (1/2H), Hard (H)
Dimensional Accuracy:
±0.05mm
Plating Thickness:
3-5μm Tin
Material Purity:
99.9% Pure T2 Red Copper
Thermal Conductivity:
High Thermal Conductivity
Product Description
Precision Red Copper Stamping | High Conductivity Battery Busbar
Product Overview
Our Precision Red Copper Stamping Parts are engineered as critical components for modern high-power electrical systems. Specifically designed as High Conductivity Battery Busbars, these parts are essential for efficient electricity transfer in Electric Vehicle (EV) battery packs, power distribution units, and renewable energy inverters.
We utilize high-purity T2 (C1100) Red Copper with an electrical conductivity rating of ≥97% IACS, ensuring minimal energy loss and heat generation during high-current operation. Our advanced high-speed progressive die stamping process manufactures busbars with intricate geometries while maintaining structural integrity.
Precision Stamped T2 Red Copper Battery Busbar with High Conductivity for EV and Power Electronics 0
Key Features
  • Extreme Conductivity: Made from 99.9% pure T2 red copper for maximum electrical efficiency and minimal heat rise
  • Complex Geometry Capabilities: Progressive dies handle intricate bending, offset shapes, and precision piercing in single production runs
  • Superior Surface Quality: Available with high-quality plating (Tin, Nickel, or Silver) to prevent oxidation and enhance solderability/weldability
  • Precision Tolerances: Achieves dimensional accuracy up to ±0.05mm for seamless integration into compact electronic modules
  • Enhanced Heat Dissipation: Optimized design and high thermal conductivity maintain stable operating temperatures in high-power applications
Technical Specifications
Attribute  Specifications
Product Name Custom Precision Metal Stamping / Deep Drawn Parts
Available Materials Stainless Steel (SUS304, 316, 305, 430), Red Copper (T2, C1100), Brass, Aluminum, SPCC/SGCC
Processing Method Progressive Die Stamping, Deep Drawing, CNC Piercing, Bending, Laser Cutting
Thickness Range 0.05mm – 6.0mm (Precision Thin-wall to Heavy-duty)
Tolerance Precision ±0.01mm to ±0.05mm (Industry-leading micron control)
Max Drawing Depth Up to 100mm (Depends on material thickness and geometry)
Surface Treatment Passivation, Tin/Nickel/Silver/Gold Plating, Powder Coating, Electropolishing, Anodizing
Service Scope OEM / ODM Customization based on 2D/3D Drawings
Drawing Formats STEP, IGES, DXF, DWG, PDF
Quality Certification ISO 9001:2015, RoHS Compliant, REACH Standard
Annual Capacity Over 50 Million Pieces (High-speed production lines)
Lead Time Tooling: 15-25 days; Mass Production: 10-15 days
Applications
  • New Energy Vehicles (EV): Critical for battery cell-to-cell busbars, battery management systems (BMS), and charging port connectors
  • Power Electronics: High-efficiency conductive plates for inverters, converters, and high-frequency transformers
  • Electrical Infrastructure: Heavy-duty terminal connectors for switchgear, circuit breakers, and power distribution cabinets
  • Renewable Energy: Essential busbars for solar combiners, wind turbine controllers, and energy storage systems (ESS)
  • Industrial Equipment: High-current bus systems for welding equipment and induction heating systems
Customization Services
We provide specialized OEM/ODM services for copper busbars tailored to your electrical load requirements:
  1. Engineering Consultation: Material selection and busbar cross-section optimization for specific Amperage requirements
  2. Custom Tooling Design: In-house design of progressive or single-stage dies for complex 3D shapes without material fatigue
  3. Prototyping: Rapid production of copper samples (3-5 days) for conductivity testing and thermal simulation
  4. Flexible Surface Finishing: Precise control of plating thickness to meet specific corrosion and resistance standards
Technical Support
At METS, we provide comprehensive high-current connection solutions. Our engineering team supports conductivity calculations, thermal analysis, and DFM (Design for Manufacturing) feedback. We guarantee technical response to all RFQs and inquiries within 12 hours.
Packaging and Shipping
  • Anti-Oxidation Packaging: Vacuum-sealed or packed with VCI paper to ensure parts arrive bright and oxidation-free
  • Damage-Proof Crating: Heavy components packed in reinforced cartons and secured on fumigated pallets for international transit
  • Global Logistics: Various shipping terms including FOB, CIF, and DDP with reliable carriers like DHL, FedEx, and sea freight lines
Frequently Asked Questions
Why is T2 Red Copper preferred for battery busbars?
T2 copper has the highest conductivity among commercial copper grades, making it the most efficient material for reducing heat and energy loss in battery systems.
Can you provide tin-plated copper parts for better corrosion resistance?
Yes, we offer in-house tin, nickel, and silver plating which significantly improves the lifespan of the busbar in humid or corrosive environments.
What drawing formats do you support for customization?
We prefer 3D STEP or IGES files for complex shapes, and 2D DWG/PDF files for dimensional specifications.
How do you ensure the conductivity of the parts?
Every batch of material is tested for its chemical composition and IACS conductivity rating, and certificates are provided upon request.
Tags: 

progressive die tooling,  

progressive die components,  

progressive stamping tool

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Products
PRODUCTS DETAILS
Products

Metal Stamping Dies

Sheet Metal Progressive Die

Sheet Metal Bending Dies

Metal Stamping Parts

Brass Stamping Parts

Stator Core Laminations

Terminal Block Parts

Deep Drawing Die

Metal Forming Dies

Automotive Stamping Dies

Metal Stamping Mold

PV Cable Clips

Spring
Precision Stamped T2 Red Copper Battery Busbar with High Conductivity for EV and Power Electronics
  • name
  • name
  • name
Precision Stamped T2 Red Copper Battery Busbar with High Conductivity for EV and Power Electronics
Detail Information
Product Description
Detail Information
Place of Origin
China
Brand Name
Mets
Material Grade:
T2 Red Copper, C1100, C1020 (Oxygen-Free Copper)
Electrical Conductivity:
≥97% IACS
Thickness Range:
0.3mm - 6.0mm
Tolerance Control:
±0.05mm
Surface Treatment:
Tin Plating, Nickel Plating, Silver Plating, Or Ultrasonic Cleaning
Hardness:
Soft (O), Half-Hard (1/2H), Hard (H)
Dimensional Accuracy:
±0.05mm
Plating Thickness:
3-5μm Tin
Material Purity:
99.9% Pure T2 Red Copper
Thermal Conductivity:
High Thermal Conductivity
Product Description
Precision Red Copper Stamping | High Conductivity Battery Busbar
Product Overview
Our Precision Red Copper Stamping Parts are engineered as critical components for modern high-power electrical systems. Specifically designed as High Conductivity Battery Busbars, these parts are essential for efficient electricity transfer in Electric Vehicle (EV) battery packs, power distribution units, and renewable energy inverters.
We utilize high-purity T2 (C1100) Red Copper with an electrical conductivity rating of ≥97% IACS, ensuring minimal energy loss and heat generation during high-current operation. Our advanced high-speed progressive die stamping process manufactures busbars with intricate geometries while maintaining structural integrity.
Precision Stamped T2 Red Copper Battery Busbar with High Conductivity for EV and Power Electronics 0
Key Features
  • Extreme Conductivity: Made from 99.9% pure T2 red copper for maximum electrical efficiency and minimal heat rise
  • Complex Geometry Capabilities: Progressive dies handle intricate bending, offset shapes, and precision piercing in single production runs
  • Superior Surface Quality: Available with high-quality plating (Tin, Nickel, or Silver) to prevent oxidation and enhance solderability/weldability
  • Precision Tolerances: Achieves dimensional accuracy up to ±0.05mm for seamless integration into compact electronic modules
  • Enhanced Heat Dissipation: Optimized design and high thermal conductivity maintain stable operating temperatures in high-power applications
Technical Specifications
Attribute  Specifications
Product Name Custom Precision Metal Stamping / Deep Drawn Parts
Available Materials Stainless Steel (SUS304, 316, 305, 430), Red Copper (T2, C1100), Brass, Aluminum, SPCC/SGCC
Processing Method Progressive Die Stamping, Deep Drawing, CNC Piercing, Bending, Laser Cutting
Thickness Range 0.05mm – 6.0mm (Precision Thin-wall to Heavy-duty)
Tolerance Precision ±0.01mm to ±0.05mm (Industry-leading micron control)
Max Drawing Depth Up to 100mm (Depends on material thickness and geometry)
Surface Treatment Passivation, Tin/Nickel/Silver/Gold Plating, Powder Coating, Electropolishing, Anodizing
Service Scope OEM / ODM Customization based on 2D/3D Drawings
Drawing Formats STEP, IGES, DXF, DWG, PDF
Quality Certification ISO 9001:2015, RoHS Compliant, REACH Standard
Annual Capacity Over 50 Million Pieces (High-speed production lines)
Lead Time Tooling: 15-25 days; Mass Production: 10-15 days
Applications
  • New Energy Vehicles (EV): Critical for battery cell-to-cell busbars, battery management systems (BMS), and charging port connectors
  • Power Electronics: High-efficiency conductive plates for inverters, converters, and high-frequency transformers
  • Electrical Infrastructure: Heavy-duty terminal connectors for switchgear, circuit breakers, and power distribution cabinets
  • Renewable Energy: Essential busbars for solar combiners, wind turbine controllers, and energy storage systems (ESS)
  • Industrial Equipment: High-current bus systems for welding equipment and induction heating systems
Customization Services
We provide specialized OEM/ODM services for copper busbars tailored to your electrical load requirements:
  1. Engineering Consultation: Material selection and busbar cross-section optimization for specific Amperage requirements
  2. Custom Tooling Design: In-house design of progressive or single-stage dies for complex 3D shapes without material fatigue
  3. Prototyping: Rapid production of copper samples (3-5 days) for conductivity testing and thermal simulation
  4. Flexible Surface Finishing: Precise control of plating thickness to meet specific corrosion and resistance standards
Technical Support
At METS, we provide comprehensive high-current connection solutions. Our engineering team supports conductivity calculations, thermal analysis, and DFM (Design for Manufacturing) feedback. We guarantee technical response to all RFQs and inquiries within 12 hours.
Packaging and Shipping
  • Anti-Oxidation Packaging: Vacuum-sealed or packed with VCI paper to ensure parts arrive bright and oxidation-free
  • Damage-Proof Crating: Heavy components packed in reinforced cartons and secured on fumigated pallets for international transit
  • Global Logistics: Various shipping terms including FOB, CIF, and DDP with reliable carriers like DHL, FedEx, and sea freight lines
Frequently Asked Questions
Why is T2 Red Copper preferred for battery busbars?
T2 copper has the highest conductivity among commercial copper grades, making it the most efficient material for reducing heat and energy loss in battery systems.
Can you provide tin-plated copper parts for better corrosion resistance?
Yes, we offer in-house tin, nickel, and silver plating which significantly improves the lifespan of the busbar in humid or corrosive environments.
What drawing formats do you support for customization?
We prefer 3D STEP or IGES files for complex shapes, and 2D DWG/PDF files for dimensional specifications.
How do you ensure the conductivity of the parts?
Every batch of material is tested for its chemical composition and IACS conductivity rating, and certificates are provided upon request.
Tags: 

progressive die tooling,

progressive die components,

progressive stamping tool

Xiamen METS Industry & Trade Co., Ltd
102，No.42， Xibin Road,Xinglin，Jimei district,Xiamen,China,361022
Tel: 008613860452810
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