Extension Spring with Wire Form | Precision Tension Control, Custom Shape Design, Durable Surface Finish

Product Description

Our Extension Springs with Wire Form are precision-engineered mechanical components developed to deliver controlled tensile force, consistent load performance, and dependable return motion across a wide range of industrial and commercial applications. Designed for applications where reliable tension and secure attachment are critical, these springs go beyond standard extension spring designs by incorporating custom wire-formed end configurations that enable flexible installation and seamless integration into complex or space-restricted assemblies.

Each extension spring is manufactured to exact customer specifications, ensuring accurate initial tension, stable spring rate, and excellent fatigue resistance, even under repeated extension and high-cycle operation. The wire-formed ends can be customized into a variety of configurations—such as hooks, loops, offsets, double bends, or application-specific geometries—allowing precise alignment, secure mounting, and improved load distribution. This design flexibility helps reduce stress at connection points, enhancing overall durability and operational reliability.

To further support long service life, our extension springs are available with durable surface treatments, including plating, coating, or passivation, which provide effective protection against corrosion, wear, vibration, and harsh environmental conditions. Combined with carefully selected materials and controlled manufacturing processes, these finishes ensure consistent performance in both indoor and outdoor operating environments.

Suitable for use in industrial machinery, automotive systems, consumer products, and electromechanical assemblies, our extension springs are produced in accordance with ISO standards or fully customized non-standard designs based on customer drawings or samples. Throughout production, we apply rigorous quality control procedures, including material verification, dimensional inspection, and load testing, to guarantee stable performance, secure attachment, and long-term reliability in demanding operating conditions.

By combining precision tension control, flexible wire-form design, and robust durability, our Extension Springs with Wire Form provide a reliable, application-specific solution that enhances system efficiency, reduces maintenance requirements, and supports long-term operational stability.

Features

• Precision Tension Control
  Engineered to deliver stable, repeatable extension force throughout the working range, ensuring consistent performance and accurate load response in critical applications.

• Custom Wire-Formed Ends
  Designed with flexible wire-form configurations—including hooks, loops, bends, and special shapes—to enable secure attachment, simplified installation, and reliable integration into complex or space-constrained assemblies.

• High Fatigue Resistance
  Optimized for repeated extension cycles and dynamic loading conditions, providing long service life and dependable operation even in high-frequency or continuous-use environments.

• Durable Surface Finish
  Available with a range of surface treatments such as plating, coating, or passivation to enhance corrosion resistance, reduce wear, and extend service life in harsh or corrosive environments.

• Wide Material Selection
  Manufactured from various spring steels, stainless steels, and alloy materials to balance strength, corrosion resistance, operating conditions, and cost-effectiveness.

• ISO Standard or Custom Designs
  Produced according to ISO standards or fully customized non-standard specifications based on customer drawings, samples, or application requirements.

• Consistent Quality Assurance
  Ensured through strict inspection and testing procedures, including dimensional checks, load testing, and fatigue evaluation, guaranteeing reliable and repeatable performance in every batch.

Technical Parameters

Applications

Extension springs with wire-formed ends are widely used in applications requiring reliable tensile force and controlled return motion, including:

• Industrial Equipment: Actuation systems, safety mechanisms, tension control devices

• Automotive Components: Throttle return springs, seat mechanisms, latches, and doors

• Electromechanical Assemblies: Switches, connectors, and motion-control components

• Consumer Products: Appliances, fitness equipment, tools, and furniture systems

• Custom Assemblies: Applications requiring unique mounting or wire-form geometries

The customizable wire-form ends allow these springs to adapt easily to space constraints and complex attachment points, ensuring secure and efficient operation.

Customization

We provide full customization services to meet your exact application requirements:

• Dimensions: Wire diameter, body diameter, free length, and maximum extension

• Performance: Initial tension, rated load, and spring rate

• Wire-Form Design: Custom hooks, loops, bends, offsets, or special shapes

• Material Selection: Spring steel, stainless steel, or alloy steel

• Surface Finish: Plating, coating, or passivation for corrosion protection

• Standards: ISO standard or fully customized non-standard designs

Our engineering team works closely with customers from design validation and prototyping to mass production, ensuring optimal performance and cost efficiency.

Support and Services

• Engineering Support: Load calculation, spring design optimization, and material guidance

• Prototyping: Sample production for testing and approval

• Quality Assurance: Dimensional inspection, load testing, and fatigue validation

• After-Sales Support: Technical assistance throughout the product lifecycle

Packing and Shipping

• Packing: Secure packaging to prevent deformation or surface damage; bulk or individual packing available

• Shipping: Worldwide delivery via air freight, sea freight, or express courier

• Lead Time: Dependent on design complexity and order quantity; tracking provided for all shipments

FAQ

Q1: Can you customize the wire-formed ends of the extension spring?
A: Yes, wire-formed ends can be fully customized based on drawings, samples, or application requirements.

Q2: What materials are available for extension springs?
A: Common materials include music wire, stainless steel (SUS304), 65Mn, and alloy steel.

Q3: Do you provide samples before mass production?
A: Yes, prototype samples are available for testing and approval before bulk production.

Q4: How do you ensure spring fatigue life?
A: Fatigue life is controlled through proper design, material selection, heat treatment, and load testing.

Q5: Can you manufacture non-standard or application-specific designs?
A: Absolutely. We specialize in fully customized extension springs with wire-formed ends.