High-Precision Durable Contact Cage with Long Tool Life, Made with Advanced Brass Stamping Parts for Automotive, Electrical, LED, and Industrial Applications

High-Precision Durable Contact Cage with Long Tool Life, Made with Advanced Brass Stamping Parts for Automotive, Electrical, LED, and Industrial Applications

Product Description:

Our High-Precision Durable Contact Cage stands as a benchmark in precision-engineered hardware components, meticulously crafted to deliver extended tool longevity, seamless high-speed manufacturing, and unwavering dimensional accuracy across every production run. Fabricated via state-of-the-art brass stamping processes—combining fine-blanking, multi-stage progressive forming, and micro-trimming techniques—these contact cages emerge as a critical backbone for high-reliability applications spanning automotive terminals (such as those in engine control units and wiring harnesses), high-current electrical connectors (used in industrial power distribution systems), heat-dissipating LED components (including automotive lighting modules), and heavy-duty industrial metal assemblies (like robotic arm junction parts).
Engineered specifically for the rigors of multi-stage precision stamping, our contact cages integrate optimized structural design with tight tolerance control (down to ±0.01mm in key dimensions) to enable uninterrupted, high-efficiency production—supporting throughput rates of up to 200 parts per minute without compromising quality. Each unit is forged from top-grade, lead-free brass (C36000 or C26000) or custom-formulated copper-based alloys (tailored to application-specific needs like enhanced thermal conductivity or wear resistance), endowing the cages with exceptional mechanical durability (withstanding 10,000+ mating cycles in connector systems), robust corrosion resistance (passing 500+ hours of salt-spray testing), and superior electrical conductivity (ensuring stable current transmission with minimal signal loss).
Beyond core performance, the contact cages feature refined surface finishes (deburred edges, smooth contact interfaces) to eliminate assembly friction and reduce wear on mating components, while their modular design accommodates quick adaptation to custom terminal pitches or connector configurations—making them a versatile solution for both standard and bespoke industrial requirements. Whether deployed in automotive electronics operating in extreme temperature fluctuations, or industrial connectors exposed to harsh chemical environments, these contact cages deliver consistent, long-lasting performance that aligns with the most demanding industry standards (including ISO/TS 16949 for automotive applications and IPC-A-620 for electrical assemblies).

Features:

• High Precision Manufacturing: Tight tolerance control and multi-stage forming accuracy for complex components

• Durable Construction: Premium brass material and advanced stamping techniques ensure long tool life

• Customizable Design: OEM and ODM options available, including multi-cavity and multi-stage dies

• Wide Applications: Automotive, electrical, LED, and industrial metal assemblies

• Efficient Production: Supports high-speed stamping presses while maintaining consistent quality

Technical Parameters:

Applications:

• Automotive Terminals & Connectors – High-precision components for vehicles

• Electrical Components & Contacts – Reliable parts for electronic devices

• LED Brackets & Housings – Precision stamped brass components

• Industrial Metal Assemblies – Multi-stage forming for machinery and hardware

Customization:

• Multi-stage and multi-cavity dies to optimize production efficiency

• Complex geometries with tight tolerances for precise components

• Material and surface finish selection to meet application requirements

• OEM and ODM design based on your drawings, 3D models, or samples

Support and Services:

• Technical consultation for mold design, materials, and process optimization

• Prototyping and sample validation before mass production

• Installation support and operator training

• Maintenance, repair, and refurbishment services

• Global shipping with tracking and timely delivery

Packing and Shipping:

• Secure packaging with wooden crates, foam, or custom solutions

• Reliable logistics by air, sea, or express delivery

• Worldwide shipping with on-time delivery

• Safe handling to prevent damage during transit

Why Choose Us – Our Advantages:

1. 19+ Years of Experience in Brass Stamping and Metal Forming

   • With over 19 years of professional experience, we specialize in manufacturing high-precision contact cages, terminals, and other brass stamping components.

   • Our extensive expertise ensures that every product meets strict quality standards, performs reliably in demanding applications, and is optimized for mass production efficiency.

2. Advanced CNC and EDM Machining for Precision Molds and Components

   • We utilize state-of-the-art CNC and EDM machining equipment to manufacture precision deep drawing dies and stamping molds.

   • This advanced technology guarantees tight tolerances, complex geometries, and consistent part quality, even for multi-stage or multi-cavity designs.

3. ISO9001 and IATF16949 Certified for Quality Assurance

   • Our production processes are ISO9001 and IATF16949 certified, reflecting our commitment to high-quality manufacturing and continuous improvement.

   • Each contact cage or brass stamping part undergoes strict quality inspection, including dimensional verification, material testing, and surface finish checks, ensuring that all products meet international standards.

4. Global Clients in Automotive, Electronics, LED, and Industrial Sectors

   • We have successfully served clients worldwide across automotive, electronics, LED, and industrial industries.

   • Our experience with diverse markets enables us to understand specific industry requirements, providing tailored solutions for high-performance, reliable, and durable components.

5. Customizable Solutions with Fast Prototyping and Mass Production Support

   • We provide OEM and ODM services, offering fully customizable solutions including multi-stage dies, multi-cavity layouts, and complex geometries.

   • Our fast prototyping capabilities allow clients to validate designs quickly, while our flexible mass production support ensures timely delivery and consistent quality for large-scale orders.