Precision Encoder Disc – Custom Slotted Sensor Plate with Fine Tooth Edge

Precision Encoder Disc – Custom Slotted Sensor Plate with Fine Tooth Edge

Product Description:

Our Precision Encoder Discs are ultra-thin, high-precision metal components specifically engineered for demanding rotational sensing and feedback applications. Made primarily from stainless steel or spring steel, these discs are designed with custom slots, asymmetric contours, and fine-pitched gear edges to interface seamlessly with optical or magnetic sensors. This enables accurate signal generation for rotational positioning, angular velocity detection, and incremental or absolute feedback systems.

These discs are fabricated under strict dimensional tolerances — typically down to ±0.01 mm or better — ensuring high repeatability, flatness, and concentricity. We offer multiple production techniques including CNC machining, wire EDM, high-speed stamping, and laser cutting, depending on part complexity, volume, and material type.

The discs are often finished with mirror polishing or deburring to reduce wear on optical sensors and enhance signal clarity. Surface flatness is controlled through precision pressing or grinding to maintain consistent sensor gaps, which is essential for high-speed or high-resolution feedback environments.

Backed by over 15 years of stamping and metal fabrication experience, we support full OEM customization, from material selection and thickness, to edge geometry, hole design, and custom marking (e.g., part numbers, orientation marks, laser ID). Whether for R&D, pilot runs, or mass production, our flexible manufacturing ensures rapid prototyping and on-time delivery.

Features:

• Ultra-flat and wear-resistant for long-term performance

• High dimensional accuracy with complex cutout geometries

• Corrosion-resistant stainless or spring steel for harsh environments

• Optional teeth or notch design for pulse signal generation

• Custom fit and design for all encoder sensor systems

• Quiet operation and smooth sensor reading surface

Technical Parameters:

Applications:

METS Metal Stamping Dies are versatile tools used in various industries for punching, cutting, and shaping metal sheets. These high-quality dies are designed and manufactured in XIAMEN, CHINA, ensuring precision and durability for a wide range of applications.

Product Application Occasions and Scenarios:

The METS Metal Stamping Dies find extensive use in the automotive industry for producing components such as brackets, panels, and chassis parts. These dies are also suitable for manufacturing household appliances like washing machine parts, refrigerator components, and more. In the electronics industry, the metal press dies are essential for creating precise parts for devices such as smartphones, laptops, and tablets.

Other application scenarios include the aerospace sector, where punch press dies are utilized for making intricate components for aircraft and spacecraft. The medical industry also benefits from the use of metal press dies for producing medical device parts with high accuracy and consistency.

With a focus on quality and reliability, METS Metal Stamping Dies are priced competitively, with negotiable rates to suit different budget requirements. The packaging details include wooden cases that do not require fumigation, ensuring the safe transportation of the dies to customers worldwide.

Customers can expect a delivery time ranging from 7 to 35 days, depending on the order specifications and customization requirements. Payment terms are flexible, offering options such as T/T and L/C for convenience. With a supply ability of 25 sets per month, METS ensures timely delivery to meet the demands of various industries.

These metal press dies are designed for the stamping process, offering features such as blanking, deep draw, countersunk, and coining capabilities. The mold material used is high-quality hot work die steel, known for its excellent wear resistance and toughness. The processing way involves welding to ensure precision and strength in the dies.

Furthermore, the shape of the METS Metal Stamping Dies can be customized to meet specific requirements, making them suitable for a wide range of applications across different industries. Whether it's automotive, electronics, aerospace, or medical sectors, these dies provide efficient and reliable solutions for metal sheet processing needs.

Customization:

Product Customization Services for Metal Stamping Dies:

Brand Name: METS

Place of Origin: XIAMEN, CHINA

Price: Negotiable

Packaging Details: Wooden case without need of fumigation

Delivery Time: 7 days - 35 days

Payment Terms: T/T, L/C

Supply Ability: 25 sets per month

Tolerance: ±0.5mm

Processing Way: Welded

Press Range: 35 Tons To 160 Tons

Production Method: Progressive Die, Single Hit

Shape: Customized

Support and Services:

Our Product Technical Support and Services for Metal Stamping Dies include:

- Design assistance for custom stamping die requirements

- Troubleshooting support for die performance issues

- Maintenance and repair services for stamping dies

- Training programs for die operators and maintenance personnel

FAQ:

Q1: What is the typical tolerance you can achieve on these encoder discs?
A: Tolerance can be controlled within ±0.01 mm depending on part geometry and processing method.

Q2: Do you offer OEM production from technical drawings?
A: Yes, we fully support custom production from CAD drawings or physical samples.

Q3: Can you produce both smooth edge and toothed edge types?
A: Absolutely, we can machine fine-tooth edges or smooth contours based on your sensor design.

Q4: What’s the lead time for custom parts?
A: Typically 7–12 working days for samples, and 15–20 days for batch production.

Q5: Is surface flatness controlled?
A: Yes, we use surface grinding and pressing to achieve high flatness standards.