|Type Of Die:||Progressive Die||Material:||Brass Alloy|
|Mould Life:||1,000,000-3,000,000 Shots||Press Force:||60Ton|
|Tolerance:||±0.04mm||Main Tooling Material:||DC53|
automotive metal stamping,
automotive stamping parts,
Progressive Automotive Stamping Dies
Precision brass leadframe production one low tungsten steel YG15 stamping progressive die
Metal Stamping Die Capability
· Die Insert Tolerence: +/-0.005mm
· Stamping Speed: 1000SPM/min
· Tooling Life: 50-300 million times
METS Precision-Tool uses a variety of 2D and 3D cad/cam Software to develop, design, and plan the layout of our dies. (see below for the full software list & details). We have the resources to build a die for any application. When high volumes of production are expected, we can build a dependable tool with longevity in mind. We can also produce low-cost tools for prototyping and sampling applications. Die protection is always on our mind, and DACO Precision-Tool can build in sensors that will help prevent costly damage to the die.
Compound Die Stamping is the process where the die separates or blanks the part from a steel strip in one stroke. A Compound Die will perform multiple cuts or punches in one stroke, as compared to multiple strokes. This is a very cost effective method for stamping medium to high volume parts while keeping labor and die costs down. Compound Dies are often used to stamp simpler flat parts such as washers.
Here at METS Precision-Tool it’s our goal to design and build our Compound Dies to exceed 100 strokes per minute to support high volume production. We can achieve this by building in sensors and other accessories to protect the die from damage. Cycle time is always kept in mind when designing and building our Compound Die tooling. We can build the die to stamp the part at the accuracy you need.
Parts are produced when the feed system pushes (strip or coil stock) of raw material into the Compound Die; at each stroke or cycle a finished flat part will blanked or released from the raw material. The feed rate of the material is determined by the size of the part. Larger parts need more time to exit the die, where smaller parts exit quicker allowing for faster run times. Typically, compound dies do not require a cut-off station because the parts are blanked through from the strip, but many times is added to help manage scrap material. Finished parts will be removed from the die by a knock-out and will fall onto a chute or slider where they flow into the collection bin. The scrap will exit the die in strip form or in piece form depending on if you’ve included a scrap cut-off station. Scrap can be collected in bins or hoppers on the exit end of the die
Metal Stamped Parts & Components
We stamp metal parts ranging from small precision parts, such as electronic equipment and musical instruments, to large precision components, including processing equipment and architectural components that are decorative and functional. All-New Stamping has the capability to work in quantities from prototype runs to full production runs.
Our stock thickness for our ferrous and non-ferrous metals ranges from 0.01mm to 2mm and the stock width ranges from 10mm to 1000mm with pre-plated and finishing options. We also work with a complete range of materials to offer customers a large choice in specifications, including:
|Mould material||D2,DC53,YG15,YG20,SKD11/51/61,SKH-9,Cr12mov, Cr12,45#, etc.|
|Product material||copper, brass, metal, stainless steel, BeCu,aluminum|
|Processing methods||Forings,CNC milling and turning,Grinding,Broaching,etc.|
|Processing equipment||CNC machine,Automotic lathe machine,EDM machine,Stamping lathes,Wire-cutting machine,Milling/Grinding machine,Punching/Drilling machine,Ultrasonec cleaning machine,etc.|
|Detection equipment||Projector,Calliper,Height gauge,Screw gauge,Hardness gauge,etc.|
|Application||Electronic:Vehicle parts,CNC machining parts,Wireless receiver metal parts, 3G/4G Modem Wireless Network metal parts,USB housing. Automotive interior parts: connector, navigation frame, car key. All kinds of connectors, digital parts.|
|surface treatment||Plating,Painting,Powder coating,Anodization|
|Vibration grinding,Polishing,Brushing.or according to customer’s requests.|
|Design software||PROE ,,UG,SOLIDWORK, CAD,etc.|
|Cavity||Single / Multi per request|
|Mould life||1-30million shots|
|Specification||Many years machining parts processing experience;Precision tolerance less than 0.001mm;Depends on customer’s requirements.|
|Delivery||Normally within 7-45 days (according to customer drawing, quantity and material) special case will be sooner|
Wooden case or as customer's requirements
Q: What’s your manufacture capability?
---- We use Sodick/Charmilles to frabricate die inserts,dimension we can do is +/-0.002mm.
Q: Can you make all the dimensions are according to our design/samples?
---- We can guarantee that all the dimensions are made according to your drawing/sample.Please notice that dimension tolerence we can do is +/-0.003mm.
Q: Did the stamping die suit for my press machine?
--- The stamping die is made according to your press machine’s specification.Before start making die parts,we will send the design for your approval.
Q: What’s your advantage compare with other supplier’s on the market?
---- We are stamping factory,have a team contains die design,making,maintance and stamping production.We know how important the good mold for stamping production.
---- All our engineers are with more than 10 years working experience.They are more professional on precision stamping field.
---- All the die parts we made are by Slow-speed wire EDM,can gurantee the dimension.Many of them make it by middle-speed wire EDM/fast-speed wire EDM
Stamping die Shows:
Contact Person: kelly